Sucosoft-s30-s316 «Mobile»

This paper explores Sucosoft S30-S316, a legacy PLC (Programmable Logic Controller) programming software developed by Klöckner-Moeller (now part of Eaton) for the PS306 and PS316 controller series. Overview of Sucosoft S30-S316

Sucosoft S30-S316 is a MS-DOS-based programming environment designed to configure and program the hardware capabilities of Moeller’s mid-range modular PLCs. It serves as a precursor to the modern, Windows-based Sucosoft S40.

Primary Application: Exclusively used for PS306 and PS316 series controllers.

Programming Languages: Supports Instruction Set (IS), Ladder Diagram (LD), and Function Block Language (FBL).

Hardware Interface: Typically requires an interface converter (such as the ZB4-501-UM1) to connect a PC's RS-232 serial port to the PLC. Technical Capabilities & Security

The "S316" designation in the software title refers to its specific support for the PS316 hardware module.

Klockner/Moeller S30-S316-GB SUCOsoft Software and Instructions

Sucosoft S30-S316 refers to the legacy DOS-based programming software suite developed by Klöckner Moeller (now part of SUCOcontrol PS306 and PS316 Sucosoft-s30-s316

series of Programmable Logic Controllers (PLCs). This software was the industry standard for managing these controllers before the advent of Windows-based automation tools like Sucosoft S40. Core Functionality and Design Target Hardware : The S30-S316 variant was specifically engineered for the PS306 and PS316 compact controllers

, which were popular in the 1990s for low-to-medium complexity industrial machines. Environment

: It is an antiquated, DOS-based system that requires a PC to create, edit, and compile user programs. Programming Languages

: The software supports standard PLC programming methods, including Instruction List (IL) Ladder Diagram (LD) Function Block Language (FBL) Technical Requirements and Limitations

To utilize Sucosoft S30-S316, specific hardware interfaces and software considerations are necessary: Kloeckner Moeller PLC Software - Control.com

The Sucosoft S30-S316 is a legacy, DOS-based programming software package specifically designed for Klockner Moeller PS306 and PS316 Programmable Logic Controllers (PLCs).  Essential Resources & Downloads 

Software Files: You can find original installation files, such as koped6.exe, on the official Eaton Asset Server. User Manuals: This paper explores Sucosoft S30-S316 , a legacy

Installation & Programming: The DOK 9018-GB manual covers programming for PS306 and PS316 units.

Hardware Setup: For physical installation details, refer to the PS 316 Installation Instructions on ManualsLib.  Critical Technical Tips 

Hardware Interface: To connect your PC to the PLC, you typically need an interface converter like the ZB4-501-UM1 or an RS-232 connection.

OS Compatibility: Because it is DOS-based, you will likely need a virtual machine running Windows 98/XP or a DOS emulator to run it on modern hardware.

Online Connection Security: To monitor or edit a program online, the code on your PC must be byte-for-byte identical to the compiled code in the PLC. If they don't match, the software will only allow a raw data read (hex dump). Uploading Programs: Navigate to Online → Connect (or press F6).

Select the correct COM port and set the baud rate (default is often 9600).

Go to File → Upload from PLC to retrieve the compiled .prj or .spj file.  Best Practices for Sucosoft-s30-s316 To keep your project

Are you trying to retrieve a program from an old machine, or are you looking to migrate this logic to a newer S40 system? 

Best Practices for Sucosoft-s30-s316

To keep your project maintainable and bug-free:

1. Use symbolic axis names – Instead of hardcoded node IDs (e.g., Axis_Conveyor1 instead of CAN_Node_5).
2. Separate motion logic from HMI logic – Put S316 blocks in fast tasks (1-2 ms) and HMI updates in slow tasks (50 ms).
3. Document cam tables – Add comments inside the cam editor explaining master range and slave acceleration limits.
4. Regular backups – Use Sucosoft’s Archive function (File → Archive) to zip entire projects.
5. Test with virtual axes – Use the integrated simulation (without hardware) to validate S316 logic before commissioning.

6. Application Instructions

• Method: Apply via spray, brush, or drip lubrication. Aerosol cans are common for manual application in molding.
• Preparation: Surfaces should be clean and dry prior to application.
• Usage: Apply a thin, even layer. Due to the solvent content, allow a moment for the carrier to evaporate before introducing the product (food or plastic) to the surface to ensure optimal film formation.
• Storage: Store in a cool, dry place away from ignition sources. Keep the container tightly sealed to prevent solvent evaporation.

Mastering the Sucosoft-s30-s316: A Deep Dive into Lenze’s High-Performance Automation Software

Suggested Essay Title:

"Legacy and Logic: Why Sucosoft S30 and the S316 Platform Still Matter in Industrial Automation"

Key Technical Specifications (At a Glance)

For engineers evaluating Sucosoft-s30-s316, here are the critical technical details:

| Feature | Specification | | :--- | :--- | | Target Hardware | Lenze 3200 C (e.g., 3200 C, 3230 C, 3240 C) | | Supported Drive Series | Lenze 9300, 9400, i700, and 8400 (via system bus) | | Programming Languages | LD, FBD, ST, IL, SFC (IEC 61131-3) | | Motion Control | Up to 64 axes, 8 simultaneous interpolation channels (S316 only) | | Communication Protocols | CANopen (System Bus), CAN (Local Bus), Ethernet TCP/IP, PROFIBUS, EtherCAT (with gateway) | | Cycle Time | Down to 1 ms (position control loop), 250 µs (fast I/O) | | Runtime License | Requires hardware dongle (specific to S316 features) | | Operating System | Windows 7, 10 (32/64-bit), Windows 11 (compatibility mode) |

Food Safety (NSF H1)

The product is registered as an NSF H1 lubricant. This means the ingredients are strictly limited to those defined in the U.S. Code of Federal Regulations (Title 21) for incidental food contact. While it is not intended to be added to food, trace amounts (up to specified limits) that might accidentally drip onto food products are considered non-toxic and safe for human consumption.