Emc 2064 Weigh Batch Controller Manual Pdf May 2026
The EMC 2064 is a panel-mounted, high-precision weigh batch controller designed for industrial load cell systems to manage filling and discharge processes. It features a dual LED display, three-speed filling control with auto-tune functionality, and 8 isolated relay outputs to ensure accurate batching. Detailed technical specifications for this model are available at 5.imimg.com EMC 2064 Weigh Batch Controller
EMC 2064 Weigh Batch Controller is a high-precision industrial instrument designed to manage the filling and discharge of materials in load cell-based weighing systems. Often integrated into machinery like the Active Weighing Solutions Gross Weigher
, it automates bagging and hopper processes with multi-speed control. Mechanical Equipment Group Core Functionality Batching Modes
: Supports batching "into" a weigh hopper (controlling discharge gates) or "out of" a hopper (controlling refilling). Filling Control
: Offers single, two, or three-speed filling (fast, medium, final) to maximize accuracy and speed. In-Flight Compensation : Features adjustable "pre-acts" and an
capability that automatically compensates for material still falling after the gate closes. Multi-Batching
: If a target weight exceeds hopper capacity, the controller can automatically repeat batches until the total is reached. 5.imimg.com Technical Specifications 6-digit main LED (14mm) and 8-digit sub-LED (7mm) Load Cell Input range; 10Vdc excitation; supports up to Relay Outputs
8 isolated clean contacts (250Vac, 2A) for feed/empty solenoids Switch Inputs
11 inputs (8 isolated 12-24Vac/dc, 3 potential-free) for remote control
24-bit sigma-delta AD conversion; update rate of 100 per second Panel-mounted (DIN 43700) with IP65 dust/splash-proof facia Configuration and Connectivity
The controller can be expanded with user-fitted options for broader system integration: Analog Output : Configurable isolated Communications : Isolated (serial) or for connecting to PLCs, computers, or printers.
: Key locks allow specific functions to be disabled to prevent unauthorized adjustment of setpoints. Mechanical Equipment Group Installation & Maintenance The unit is designed for an ambient temperature range of negative 10 40 raised to the composed with power C and standard
power. Calibration can be performed using physical test weights or by manually entering the load cell's capacity and sensitivity data. 5.imimg.com Further Exploration Download the Official EMC 2064 Datasheet for detailed wiring diagrams and terminal layouts. Browse the EMC Weighing Resource Library
for updated software, technical files, and broader ModWeigh series documentation. MW64A Technical Information emc 2064 weigh batch controller manual pdf
for insights into the modern "ModWeigh" equivalent of the 2064 series. summary or instructions for the calibration Gross Weigher - MEG Group
The EMC 2064 Weigh Batch Controller is a high-performance weighing instrument designed for industrial batching applications, compatible with most loadcell-based systems. Core Functionality
The controller manages the entire batching process, allowing operators to initiate operations directly from the front panel.
Versatile Batching: It can be configured to batch material into a weigh hopper (controlling filling and dumping) or out of a hopper (controlling refilling).
Speed Control: Supports single, two, and three-speed filling systems (Fast, Medium, and Final/Dribble feed) to maximize both speed and accuracy.
In-Flight Compensation: Features adjustable "pre-acts" and an auto-tune function that automatically compensates for material still in flight after the feed stops.
Multi-Batching: If the target weight exceeds hopper capacity, an optional multi-batch feature allows for repeated automatic cycles until the total is reached. Technical Specifications Display 6-digit primary LED (14mm) and 8-digit sub-display (7mm) I/O
11 switch inputs for remote control and 8 relay outputs (rated 250Vac 2A) Communication
Isolated RS232 (standard) or optional RS422/485; supports Modbus and ASCII Power Supply Standard 240Vac; options for other voltages available Environment
-10 to 40°C operating range; IP65-rated splash-proof front membrane Analog Output Isolated 0-20mA or 4-20mA; user-calibratable Installation & Calibration
Mounting: The unit is panel-mounted according to DIN 43700 standards with pluggable rear terminals for easy connection.
Calibration Methods: Can be calibrated using standard known weights or by digitally entering the loadcell capacity and sensitivity.
Safety: The device can be used with intrinsic safety barriers for operation in hazardous areas. The EMC 2064 is a panel-mounted, high-precision weigh
The full manual is available via the EMC 2064 Technical PDF. For the most current firmware updates or advanced configuration macros, you can also access the EMC Weighing Resource Library (registration required).
While a direct full manual for the EMC 2064 Weigh Batch Controller is typically hosted in EMC Weighing's restricted resource library
, technical datasheets and relevant operational details are available from authorized distributors. EMC Weighing Core Technical Specifications
is a high-precision, 24-bit sigma-delta AD conversion instrument designed for any loadcell-based weighing system 5.imimg.com Loadcell Input: excitation. Batching Capability:
Supports single, two, and three-speed filling (bulk, fast, slow) with adjustable pre-acts for in-flight compensation. I/O Configuration: 8 isolated relay outputs rated at 11 switch inputs for remote control. 6-digit LED main display ( ) and an 8-digit LED sub-display ( Connectivity:
Standard RS232 serial interface; optional RS422/485 for PLC or computer connection. 5.imimg.com Key Operational Features Calibration:
Can be performed using known weights or by manually entering the loadcell capacity and sensitivity. Auto-Tuning:
Features an "auto-tune" function for automatic in-flight compensation, which can be set to update every batch or after a specific count (e.g., every 20 batches) to maintain speed. Multi-Batching:
If the target weight exceeds the hopper capacity, an optional multi-batch feature allows for automatic repeated cycles until the target is reached. 5.imimg.com Reference Documents Technical Data Sheet: You can view a summary of the controller's electrical and mechanical specifications via local suppliers. Manufacturer Support:
The EMC 2064 Weigh Batch Controller is a high-precision weighing instrument designed for industrial load-cell based systems, commonly used in bagging and hopper control. Core Functionality
Batching Modes: Supports batching into a hopper (controlling discharge gates) or batching out of a hopper (controlling refilling).
Filling Control: Manages single, two, or three-speed filling systems with adjustable pre-acts for "in-flight" compensation to ensure target accuracy.
Auto-Tuning: Features automatic in-flight compensation for medium and final filling outputs, which can be set to tune after every batch or at specific intervals (e.g., every 20 batches). Troubleshooting Common EMC 2064 Errors One of the
Multi-Batching: An optional feature allows for repeated batching cycles to reach a total target weight that exceeds the physical capacity of the weigh hopper. Technical Specifications Feature Display 6-digit main LED (14mm) and 8-digit sub-display (7mm) Connectivity RS232, RS422/485, and optional DeviceNet or USB modules Load Cell Input range; 100 updates per second Housing
Panel-mounted (DIN 43700) with IP65-rated splash-proof facia Power Supply Standard 240Vac; options available for other voltages Documentation & Resources
Official Manual: You can view the EMC 2064 Data Sheet/Manual Snippet for wiring and setup details.
Full Resource Access: For comprehensive technical files and software updates, the manufacturer maintains a Resource Library which requires registration.
System Integration: It is often integrated into larger machinery, such as the AWS Gross Weigher, for automated bagging operations. Batch Weigher MW64A Instruction Manual ALL
I have structured this to be used as a webpage, a blog post, or a file repository description. Since I cannot directly provide the copyrighted PDF file, this content is designed to attract users looking for the manual and provide them with the specific technical details they are likely searching for.
Troubleshooting Common EMC 2064 Errors
One of the most accessed sections of the PDF is the error code list. Here are common issues and their solutions as per the manual:
| Error Code / Symptom | Likely Cause | Solution | | :--- | :--- | :--- | | "Over" Light Flashing | Weight on the scale exceeds the maximum capacity defined in setup. | Clear the hopper or check if the Max Capacity parameter is set too low. | | Unstable Reading | Vibration or electrical noise. | Increase the digital filtering (damping) settings; check load cell cable shielding. | | Display does not light up | Power failure. | Check fuse on the rear panel; verify voltage input. | | Batch Stopping Mid-Cycle | Input signal interruption. | Check remote stop switch wiring; check if "Auto-Jog" feature is triggering. |
Section 2: Front Panel Operations
The manual includes a detailed diagram of the membrane keypad. Keys include:
- ZERO: Manual tare adjustment.
- MENU: Enter programming mode.
- START/STOP: Batch initiation and emergency halt.
- F1–F4 (Softkeys): Their function changes based on the current screen.
Pro Tip: The manual explains how to lock the keypad using a dip switch or password—essential for preventing unauthorized changes to recipes.
Why the Manual Matters
The EMC 2064 is a highly configurable device. This is a double-edged sword: it can be tailored to fit almost any batching application, but it requires correct setup.
A misunderstanding of the Calibration or Setpoint parameters can lead to disastrous batches. This is why the PDF manual is an essential tool. It provides the parameter maps—the specific numbers you need to enter to tell the controller whether you are weighing water (high flow) or admixtures (micro-doses).