Bysoft Cam Tutorial May 2026

Report: "BySoft CAM Tutorial"

Introduction

BySoft CAM is the brain behind Bystronic cutting machines. It acts as the bridge between your 2D/3D CAD designs and the physical cutting process. Unlike generic CAD software, BySoft CAM is specifically optimized for nesting, lead-in/lead-out management, and generating efficient cutting paths for lasers and waterjets.

Target Audience: Machine operators, programmers, and fabrication engineers. Prerequisite: Basic understanding of 2D geometry and CNC concepts. bysoft cam tutorial

---

Step 3: Designing/Importing a Model

• 3D Models: Import STL, IGES, or STEP files via File > Import.
• 2D Geometry: Use built-in CAD tools (lines, arcs, splines) to sketch 2D parts.
• Edit Geometry: Trim, offset, or fillet edges as needed.

Example Step-by-Step Workflow (concise)

1. Import DXF → set material/thickness → select machine.
2. Run geometry cleanup → set kerf and part attributes.
3. Auto-nest parts with 3 mm spacing, allow rotation.
4. Assign cutting strategy: lead-ins = 2 mm, cutting speed = 3000 mm/min (example), pierce delay = 20 ms.
5. Run path optimization → simulate full job → fix any collision warnings.
6. Select post-processor for machine → export NC → run dry test on machine or on scrap.

1. Introduction to BySoft CAM

BySoft CAM is Bystronic’s industry-leading computer-aided manufacturing software, designed specifically for their range of sheet metal processing equipment: fiber lasers, punch presses, and combination punch-laser machines (e.g., BySmart Fiber, BySprint Pro, BySun, Xpert series). Report: "BySoft CAM Tutorial" Introduction BySoft CAM is

Unlike generic CAM tools, BySoft CAM is tightly integrated with Bystronic’s machine kinematics, cutting parameters, and automation cells. Its primary outputs are: Step 3: Designing/Importing a Model

• NC code (ISO or Bystronic-specific)
• Nesting plans
• Cutting sequences
• Part handling instructions

Key philosophy: BySoft CAM operates on a feature-based and process-aware workflow. It doesn’t just convert DXF/DWG to toolpaths—it understands material thickness, grain direction, thermal distortion, and machine-specific constraints.

2. Step 1: Importing or Creating Geometry

Bysoft is not a full 3D mechanical CAD system, but it has robust 2D tools.

• Import: Go to File > Import and select a DXF, DWG, or IGES file. Ensure the geometry is on a single layer and has no duplicate lines or gaps.
• Drawing: Use the line, arc, and circle tools to create simple brackets or modify imported geometry.
• Common Fix: Use Tools > Cleanup to remove overlapping entities and close open contours. Open contours will not cut correctly.

8. Step 7: Generating NC Code

Once simulation is clean:

1. Go to NC > Generate NC Code.
2. Select your post-processor (e.g., Bystar, Byspeed, Xpert). Using the wrong post can crash the machine.
3. Choose the output destination (USB, network folder).
4. Click Generate.
5. The file will have an extension like .NC, .LST, or .BY7.

System Requirements

• OS: Windows 10/11 (64-bit)
• GPU: Dedicated graphics card recommended for 3D rendering.
• RAM: 16GB minimum (32GB recommended for large nests).